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Top model control horn installation

Hi Konrad,
Are these pins that go through the wing clevises? See circled item on the attached picture. The kit has the clevises but I don't see any pins.
Matt

1593207466861.png
 
From a geometry perspective these MP Jet clevis are better than the classic Dubro ones. The holes don't need to be sized to allow the pin to enter from an angle.
 
I have the MP clevises but the pins are too large (~ 1.6 mm vs. horns at 1mm). I suppose the holes on the horns can be drilled to make them larger. I am not all too thrilled with these fiberglass horns as I do not know how forgiving they are when drilled.
 
That seems to be the norm.

Who ever programed the CNC for cutting out the horns seems to have errored on the side of making the holes too small. I drill out my horns before I glue them in. I much prefer the strength of fiber verses say a non reinforced nylon horn. If you have concerns about the fiber you can re-saturate the fibers with CA and drill again to clean up any stray fibers.
 
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Konrad,
Do you use/install the servo covers and if so what do you use to affix them so that they can be removed for servo replacement, etc?
 
Yes!! The key to gliders is to keep the drag to a minimum. Not, as counter intuitive as it seems, lower the weight*

I like to use double sided tape. Other like to use regular scotch tape.

*We lower weight to lower the induced drag from the wing. Not help the thermal push the airplane into the air.

P.S.
I don't know if you can do this with the Indian V, but I like to add some stability to the covering by folding the covering down into the servo pocket. (See post #44)
 
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Hi Konrad,
Is there a trick in seating the pin in the MP jet clevis? I certainly cannot pop the pin into place by fingers and it seems I may damage the clevis if I were to use pliers.
 
Yes, but I'd put the clevis on one end of the pin.:rolleyes:

The pin should pass through one side of the clevis and horn. leaving only the one side of the clevis needing to be persuaded, to act as a detent. I like to use parallel pliers but needle nose pliers work just great.

MPJet clevis.jpg

parallel jaws and MPJet.jpg
 
Hi Konrad,
I should have thought of this as I was attaching the flaps but did not! Now that I have the two wings, I see that the two flap halves are further apart that they should be. The upshot of this is that I need to reposition the flaps and pull them further in. In all likelihood I'll have to grab new wing tapes. Looking at Aloft's website I see 3M tapes. Are these similar to what TopModel supplies with its glider kits? (In the kit there are actually two different types of tapes. One thick and one thin.) Alternatively are there equivalent tapes that one can buy from a hardware store?
 
When it comes to hinge tape I really don’t know too much about the subject. On models of the speed of the Indian V I like to use packing tape.

Those are my wife’s pliers. She is a connoisseur of exquisite tooling. She loves to see me grovel to use some of them. And to make matters worse she then puts the cost of this tooling against my hobby budget. Luckily for me she doesn’t realize I don’t have a hobby budget!
 
Having gone through the rework I have another improvement suggestion for the wing buildup procedure. In the final build, the two wing halves have one carbon spar and two tabs that need to line up. The position of the spar and wing's anti-rotation tab are properly set but it is tough to get the flaps properly lined up given the tolerances during hinging. In my opinion the right way to do it is to to use a masking tape and temporarily attach the two wing halves together along with the carbon spar & the anti-rotation tab. Next use masking tape and temporarily attach the two flaps together with the common tab. Next hinge/mount the resulting one piece flap ono the wing and remove the masking tapes once completed. This assures everything comes together properly at the end. It also assures that the flap hinge line is straight.

Speaking of exquisite tools, from time to time I shop at Garrett Wade and that is where I find one of a kind hand tools. The tools are not cheap for sure. The adjustable wrenches, similar to the one that Konrad has "borrowed" range from $80 to $112.

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