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Royal Models DG-808 - Build Log

thenated0g

Very Strong User
This will be a build log of the 4.5m DG808 from Royal Models.
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This is the first large scale glider i have seen but everything looks really good so far.
It is a mostly done kit, not too many things for the builder to do as i will show below.

The canopy hatch and the clear plexiglass need to be glued and trimmed. Also a locking mechanism needs to be installed, it does not come with one.
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The wing joiner is a big heavy steel rod. From reading other forums you should just stick with this and not try and make a lighter one as the plane likes a certain weight.
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You have a nice big fuselage to work in. The wing joiner tube is metal and glued in very well. It also has holes for the anti rotation rods. You will need to make up your own wing retention setup and create holes for wiring. It does come with a servo plate for the Rudder, which is a pull/pull setup with metal braided cable. This and all the control horns are included. Their is also a 5 piece wooden frame (pictured below) that is glued into the tail and gives you a spot for the rudder to hinge and the elevator servo to mount. The horizontal stablizer is pretty much ready to go except for the control horn. It connects to the tail with preinstalled nuts and plastic screws.
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The wings come precovered with iron on material and hinged with some kind of tape. Instructions state you may need to reshrink areas from transportation but mine are pretty much perfect. The control surfaces span the entire length of the wing. You have Ailerons, Flaps, and Speed breaks. You will need to run your own servo wires. Also the wingtips will need to be glued onto the wings. They come with 2 carbon looking pins that go a few inches into each surface.
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If you want any kind of scale cockpit setup you will need to provide that. The dg-808 is somewhere between 1/4 and 1/5 scale as the full scale model comes in 15m and 18m versions. I have a 16" doll and he seemed a little too big for the cockpit so I'm thinking its more closer to 1/5 scale.

It does come with a few vinyl stickers. I'm not sure if I will use them yet as I haven't finalized the livery i want on it.
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It is sold as being for mainly slope but says it can do thermal as well. I would like it to be mainly for slope but i am a little hesitant to do a maiden on a cliff for the first time. So adding a motor will allow me to not only fly it more often but maiden it in a more controlled area like a club.

I will be using some kst servos for the main controls, Ailerons and Elevator, but some cheaper servos for the rest of the setup. I will have dual RX for backup. Tandem r18 in the nose and a smaller 6 channel in the tail. This will not only give me dual RX but each of the tandems has 900mhz and 2.4ghz radio. The r18 will have 2x Life packs connected and it also has built in amp, mah, and volt monitoring. So i can keep track of what the servos are pulling from the batteries and setup warnings if for instance the speed brakes start using up too much amps holding them down.

I do plan on adding a retract in the future and that will get its own dedicated battery.

For the power system i will be installing a removable above wing power pod. This is a static non retract pod that holds a motor. The amount of battery i add will be determined mostly by how much nose weight i need.

After maiden flight i will start working on a scale'ish cockpit
 
Just a suggestion to consider. You could put the elevator and rudder servos in the tail. There are pros and cons to this. The linkage is short and tight. It is added tail weight. The biggest issue is the long wires to the tail can be a source for RF noise going to the servo. I had this issue once with my big ASW, buddies 72mhz radio was dirty enough to make my elevator flitch some. Never had it happen but the one day many years ago.

I like how much cleaner the nose area is with the servos in the tail. And since you are probably going to end up with a retract in there and the power setup and FPV gear, it starts to fill up that huge nose area.

Just a suggestion to think over.
 
Good point. Ill see what it looks like to make that happen.
Another thing to consider is that since i will have a secondary RX in the tail could the elevator servo plug into that?

another thought, maybe i could use cat6 networking cable or similar. It has 8 wires and is self shielding.
 
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Working out the parts placements.

Radio/controls
  • FRsky tandem R18 in the nose and TD MX in the tail
  • Aileron and elevator: KST DS125MG
  • Speed Breaks: Power HD TR-4
  • Rudder and Flaps: Power HD 1812MG
  • 2x 3000mah 2s LIFE packs via xt30's will power that.

Power setup:
  • Top Model Power Pod
  • Motor: Emax 4020/09 : 5100kg thrust. Will upgrade later if takeoff is too long.
  • 80a esc
  • 5200mah or similar 6s pack. 5+ minutes full throttle flying
 
Now i need to workout how to get the rudder servo back in the tail. And by that do i want to burry it behind this bulkhead or modify it to be accessable later:
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Lots of room in there.

I have had a number of planes with servos buried and not had a problem with the ones I built. I have had a couple of issues with those that some other folks built for me, always something coming unglued. I don't think you will have that issue.
 
This power pod is really nice.
FYI the motor will not go in all the way as i currently have the addon prop spindle still on it. Previous plane was in tractor configuration. Im just confirming that the motor diameter will fit inside the housing.

The aluminium tube slides in a full length fiberglass tube. You glue it in place once you figure out how far it needs to go in the fuselage.
Next i need to decide how deep into the fuselage the pod goes. This will than set the max prop diameter i can use on this setup. My emax 4020/09 likes a 16" prop but I think ill probably set it to allow up to 18" props. That should cover up to the 10kg thrust range.
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Thank goodness for gig internet. 15 minute 4k video is a 4.6g upload.


Also i received the LIFE packs i ordered from redwing. Just need to swap em over to xt30.
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