Part V:
Preparation:
PLEASE DO remember to make up your wings on a soft surface. The paint used for the model is actually hard 2-part car paint so it’s pretty resilient, but we use a lot of hard tools, mini-grinders, and abrasive paper - not to forget the vengeful wife’s nails - all of which can be harmful to the nicely polished wings.
Design notes:
THE WINGS for the Redshift have a very advanced planform that is designed to give a good elliptical “type†lift distribution while minimizing the boundary layer departure problems often associated with the ellipse type wing configuration. Added to that and to make thing even more weird, you will notice that the aerofoil sections are double cusped – that is, as a friend once put it – they have undercamber AND “overcamberâ€. This is a high control response section that is designed to give good reaction to control inputs, so you get more effect for less angle of deflection. Or to make it easier to understand, less drag per given control input/control response.
If you want to know more about this, please contact me.
AS USUAL, all this means penalties, as there is no free lunch. The aerofoils are 8% thick, and have just under 2% camber with the high point at about 25% of the chord – which leaves the rear of the airfoil a bit thinner than “normalâ€.
The end result of this means that for the ailerons, the new 8mm (5/16â€) thick wing servos are easiest to install – and these are in fact what the wing is designed to use. 10mm Servos will fit, but end up being a bit fiddly to install. Here I have illustrated the “worst case†by using 10mm servos in the aileron pockets.
Note: For flaps, 10mm thick servos will be no problem.
Flaps Ailerons
Start by spotting the servo mounting holes on the servo frames – either the ones supplied, or any you wish to use. The drill the correct sized holes through the frames and trial fit the servos, checking to make sure that the mounting screws do not protrude through the bottom of the fames. If they do then just file them off. Sometimes I have found I necessary to file a small clearance on the side of the frames to let the servo wires fit freely.
Note: If you are using 10mm servos you will need to trim the servo hatch mounting area to allow enough room to get the servos and frames in.
TRIAL FIT everything! Make sure the whole assembly fits where it should, and that the servo arms will line up with the control horns. If anything needs to be fettled, adjusted, or modified – now is the time to do it. Also, please don’t forget to roughen the undersurfaces of the servo trays to provide good adhesion.
NOW it’s a matter of degreasing the pocket insides and the servo trays then bonding in the trays with epoxy. I find its best to do them one by one, even if it does take longer as this part is important. Try hard not to get any epoxy on the wing surface or better yet if you are not a lazy bar-steward like me - bung some masking tape down.
In any case its always a great idea to have some alcohol around for a quick wipe.
SERVO HATCHES supplied are too large to fit the servo pocket recesses, so you will have to sand them down to fit. I normally save a little time by snipping off the sides to within a couple of millimeters of the correct size and going from there.
LAST, PLEASE thread the servo connector harness through and connect the servos. To keep things tidy and not too loose I put some Depron “keepers†where I can to hold it in position. Ever since I was a baby I have hated rattles. Don’t be tempted to glue the connector into the wing. It’s hard to get correctly aligned and really not necessary.
Now...a bit of a tidy up here and there, a bit of lead in the nose (remember to glue in the nose weight at LESS than the required weight - they are a bugger to drill out of you find you need less weight) some radio titillation and its off to he Races!
Very best,
James hammond, B.Sc., M.Sc, (Cantab) PhD, (Cantab) DBA, Lighter of dark corners, and all around good egg.