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Carbon Falcon problem and temporary fix

cricket

New User
First post here, then back to lurking...

My wife and I are planning an extended road trip from Kansas City to the western edge of Idaho to visit my sister. I want to take a plane and used this as an excuse to purchase a quick build Carbon Falcon. My thinking says a section of PVC tubing would be great protection from coolers and luggage.

Assembly went well up to the point of installing the rubber bands. That’s when I found the left leading edge tube didn’t have a notch in its fitting.

Left leading edge tip.jpg


I emailed Aloft Hobbies about the problem early in the morning and parts are on the way. In the meantime, I considered temporary fixes and came up with something workable.

This is a section of bamboo skewer drilled through the center with a piece of the carbon fiber rod CA glued in the hole. Cut the skewer short, filed a notch, and coated with thin CA to harden the bamboo. After a few hours drying, my fix looks functional.



Substitute.jpg
Installed.jpg


I’m still deciding how to mount the receiver and ESC. Once that’s done, it’s time for glide testing.

Here's a suggestion for Aloft. The wall hanger is neat and I may use it if I can find wall space in the basement. Why not give it a second purpose by laser cutting notches at the recommended warperon deflections?
 
First post here, then back to lurking...

My wife and I are planning an extended road trip from Kansas City to the western edge of Idaho to visit my sister. I want to take a plane and used this as an excuse to purchase a quick build Carbon Falcon. My thinking says a section of PVC tubing would be great protection from coolers and luggage.

Assembly went well up to the point of installing the rubber bands. That’s when I found the left leading edge tube didn’t have a notch in its fitting.

View attachment 19913

I emailed Aloft Hobbies about the problem early in the morning and parts are on the way. In the meantime, I considered temporary fixes and came up with something workable.

This is a section of bamboo skewer drilled through the center with a piece of the carbon fiber rod CA glued in the hole. Cut the skewer short, filed a notch, and coated with thin CA to harden the bamboo. After a few hours drying, my fix looks functional.



View attachment 19914 View attachment 19915

I’m still deciding how to mount the receiver and ESC. Once that’s done, it’s time for glide testing.

Here's a suggestion for Aloft. The wall hanger is neat and I may use it if I can find wall space in the basement. Why not give it a second purpose by laser cutting notches at the recommended warperon deflections?
I'll talk to the guys about it and if it happens I would like to send the first one completely free to you. Can you please contact me inbox and help me picturing it? Cause I'm not sure exactly what you suggested 🤔
 
Last edited:
And a followup on the original problem. A bag of spare parts arrived this afternoon and the correct item is installed. Huge thanks to Jarron for handling this.
 
Well then, I should thank you for the effort, too. (y):)

This kind of treatment really speaks well for Aloft Hobbies, too. Well done!
 
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