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Astro Challenger (geared brushed motor glider from the past)

Konrad

Very Strong User
I'm too young to be reliving my youth!

With my latest RES motor assist model I was thinking where had I had a similar experience.

It's Déjà vu all over again, I was in the attic last weekend and it dawned on me, there in the corner was my Astro Challenger wing. This was the ship that taught me about flat land thermal work and that electric power was far superior to glow.

The Astro Challenger was the best American motor assist kit in the mid 80's. It was a 72" 7 cell "05" electric glider using rudder, elevator and on/off motor control. I built my first in 85 and never looked back.

Now the Astro Challenger did have some issues. Mainly she had too much performance. It was a problem getting out of thermals. the structure was a bit light. This was typical in the day as electrics where often though of as being underpowered for their weight. So to keep the weight down the spars where a bit on the small side. With the weight of the batteries and clean performance of the Eppler 193 it was very easy to go too fast trying to leave a thermal. I folded the first wing as a result of flutter. The Astro Challenger does not have spoilers. Latter I think there were development in the ESC that we now had proportional control and prop brakes. This allowed us to fold the prop at the top of climb without needing to loose altitude like we had with the stall to fold blades of old. We also quickly learned that cracking open the throttle would open the blades at idle. With the blades out we found them to be very effective airbrakes!

I think by the late 80's I had worn out my second set of wings/airframe. I think the wing I found in the Attic is my third attempt from the early 90's. To add rigidity to the wing I used a geodesic set of ribs in the center section along with going up one size on the spruce spars. I did this so I could concentrate of thermal hunting and less on airframe speed (structural concerns). I don't know what happened to the rest of the glider. But the wing actually looks in good shape even with the little hanger rash shown.

When I dug though my plan can I found my original set of plans. I also found a lot of my old Astro Challenger motors. Spanning from the small commutator 05 to the FAI 15.

Not sure what I'm going to do. But I think it will have a geared Astro motor as I can use the large prop blades as a brake.

You might also see an uncovered Astro mini Challenger wing in the back ground.
BTW; This is an unsung curse of electric flight, airframe rarely get thrown away. This is because they don't suffer from the cancer that is oil soaked balsa from glow motors.

Challenger wings.jpg

Challenger front end plans.jpg
 
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One of the defining features of the Astro Challenger was the use of a large balsa nose block. This acted as the motor mount and gave the needed wood to allow the fuselage to blend into the spinner. Now over the years the diameter of the Cobalt motors has changed. I'm showing that the early small commutator FAI 05 almost fits the hole I make in my balsa block with the hole saw. but the new motors have a 1/8" larger flux ring. So I have to make a decision as to what motors to use. As the hole size will not allow total interchangeability with all the Astro Cobalt 05 and 15's I own.

I have narrowed down the power plant to being a geared unit. I chose gears as I want the large prop disk of the geared motor to act as an airbrake.

Motor:nose block 1.jpg

Motor: nose block 2.jpg
 
I like you're using old tec with new tec. Sort of like putting the flat head V8 in a hot rod but using a more modern 5 speed transmission. I was also looking at your Chrysalsis thread and noticed some similarities in the wing structure. Like the Chrysalysis is an evolution of the Challenger.

So this block holds the motor and a second block will need to be cut and carved to shape to cover the gear box?

Hank
 
Left over 70mm foam EDF jets. I flew one on 10 round cell and an Aveox inrunner around the turn of the millennium

My Avatar is Robbe BAE 146 on 20 round cell.
 
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So this block holds the motor and a second block will need to be cut and carved to shape to cover the gear box?

Hank
Yep, for the geared set up. Actually it is a pieced together cowl.
I never did a direct set up as I feared I might get the performance we saw with the Mabuchi 550 motor such as those found in the CG Electra. (This is unfounded as the Astro motor had close to 100% more power to the prop at 30 amps).

But a 70° climb was unheard of in the mid 80's for a sport 7 cell ship. We got that with the geared Astro set up!
 
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I like you're using old tec with new tec. Sort of like putting the flat head V8 in a hot rod but using a more modern 5 speed transmission. I was also looking at your Chrysalsis thread and noticed some similarities in the wing structure.
...

Hank
If you squint real hard, you might see it! My inspiration for the geodesic center section came from a free flight model called the Witch Doctor X. loved how much better that wing performed as apposed to the Carl Goldberg Viking High Thrust
 
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It is a shall we say WORRISOME / FABULOUS fact that I somehow INSTANTLY know that the designer of the WITCH DOCTOR X was a man named JIM CLEM.

HOW IS IT THAT I KNOW THAT CRUCIAL DATA -- BUT SHEESH MAN I CANNOT REMEMBER WHAT I DID YESTERDAY, and/or, ummm, 14 MINUTES AGO?
X-Ray Shocker.jpg
 
Like the Chrysalysi is an evolution of the Challenger.
On the subject of the Chrysalis you might have noticed that weights are vastly different. Heck, I think the batteries (7 cell Sanyo 900 mAh SCR *) we used on the Challenger weighed more that the AUW of the Chrysalis, 15oz vs 36oz!

* I think the plans show 800mAh AA cells. By the 90's I think we had Sanyo 1700 mAh SCR cells. I think most of my flights used the 1200 SCR cell
 
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It is a shall we say WORRISOME / FABULOUS fact that I somehow INSTANTLY know that the designer of the WITCH DOCTOR X was a man named JIM CLEM.

HOW IS IT THAT I KNOW THAT CRUCIAL DATA -- BUT SHEESH MAN I CANNOT REMEMBER WHAT I DID YESTERDAY, and/or, ummm, 14 MINUTES AGO?
View attachment 5949
Not too surprising as Jim's name and picture were all over the Sig label!
 
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Now I think I recall what happened to this Challenger wing. I suspect that I shed it in flight as a result of the rubber bands failing. I see that I was in mid process of adding a dowel front hold down and rear screw mounting system.

I think I lost interest in the Challenger as I was starting to see the benefits of the European designs. For example there is the Graupner Chili I was flying on 16 cell and an Astro 25. I also see that I have the fuselage for my 10 cell Aeronaut Sinus driving an Astro FAI 15 direct drive. These ships with their spoilerons and sheeted foam core wings opened up a whole new level of glider performance!

Challenger tabs.jpg

Chili and Sinus.jpg
 
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LOL,
Not you too!

You and HankGBZ appear to be more interested in the inventory in the back ground than the subject I'm trying to photograph. :rolleyes::sneaky: The inside joke with Hank was that he stoped by to pick me up to go flying. He needed something I had in the attic. I had to drag him out kicking and screaming to go flying because, every time he turned around there was something else of interest. Ok, very dated and obsolete but still interesting.

What was odd about the Super Fly 45 was that it was a 10cc (0.60cid) ship based on Hanno's design. I liked that in the manual he gave details as to how he had set up his F3A ship. It was different than what the manual stated. He also mentioned that his exhibition ship used a ST 75. All on a 45 (7.5cc) airframe? Not likely, It really was a 10cc airframe! I think this was a parts queen for the last long stroke F3A 10cc I flew. I might find enough parts to make one electric.
 
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What's funny is i'm becoming like you. Maybe not as many kits in the attic but my dad and his flying buddies are always texting me to see if i have a servo or esc or other hardware to make their latest thing go.

Hank
 
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